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Custom CNC machined gear components

Fabricación de equipos a medida

Custom Gears Built Around Your Drawing

Drawing-based metal and engineering-plastic gears for prototypes, low-volume orders and repeat production. Send the tooth data, material, operating conditions and inspection requirements for an engineering review and transparent quote.

Heat treatment, surface finishing and inspection are coordinated through one production route.

Upload Your Gear Drawing  →
02 gear types

Gear Structures

Gear Types for Different Motion Systems

Select the closest structure, then define tooth data, shaft arrangement, interfaces, load, speed, lubrication and required accuracy.

Spur & Helical Gears

Spur & Helical Gears

External gears for parallel-axis drives, from direct engagement to smoother helical motion.

Internal & Ring Gears

Internal & Ring Gears

Compact internal-tooth and annular structures for planetary and circular assemblies.

Engranajes cónicos

Engranajes cónicos

Angle-drive gears for intersecting or offset shaft arrangements.

Engranajes helicoidales

Engranajes helicoidales

Conjuntos de tornillo sinfín y rueda dentada para transmisiones de alta relación y eje oblicuo.

Cremalleras

Cremalleras

Linear tooth elements paired with pinions for controlled travel.

Gear Shafts & Compound Gears

Gear Shafts & Compound Gears

Integrated teeth, shafts, hubs and multiple stages with controlled datum relationships.

03 materials

Selección de materiales

Gear Materials, Grades and Treatments

Choose metal or engineering plastic first, then compare grades by tooth strength, fatigue life, wear, corrosion, lubrication and dimensional stability.

Alloy & Case-Hardening Steel gear material

Alloy & Case-Hardening Steel

High tooth strength, fatigue resistance and heat-treatment flexibility for load-bearing gears.

Grados comunes
1045, 4140, 4340, 8620 and compatible gear steels.
Entorno de servicio
General transmission, gear shafts and high-load drives.
Tratamiento y acabado
Carburizing, nitriding, induction or through hardening; black oxide or phosphate when specified.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Explore Alloy & Case-Hardening Steel Machining  →
Stainless Steel gear material

Acero inoxidable

Corrosion resistance and cleanliness for moisture, washdown and chemical exposure.

Grados comunes
303, 304, 316L, 420 and 17-4 PH.
Entorno de servicio
Food, medical, marine, chemical and clean-service equipment.
Tratamiento y acabado
Passivation or electropolishing; hardening only for compatible grades.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Descubre el mecanizado del acero inoxidable →
Bronze gear material

Bronce

Anti-galling and sliding-wear behavior for worm wheels and friction-sensitive pairs.

Grados comunes
C93200, C95400, C95500 and project-specific bronzes.
Entorno de servicio
Worm drives, lubricated motion and heavy-duty sliding contact.
Tratamiento y acabado
Machined finish or controlled polishing; heat treatment depends on alloy condition.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Descubre el mecanizado del bronce →
Aluminum gear material

Aluminio

Low rotating mass and corrosion resistance for moderate-load lightweight mechanisms.

Grados comunes
6061-T6, 6082-T6, 7075-T6 and MIC-6 where appropriate.
Entorno de servicio
Robotics, instruments and low-inertia drive systems.
Tratamiento y acabado
Anodizing or hard anodizing when compatible with fit and wear requirements.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Descubre el mecanizado del aluminio →
Titanium & Nickel Alloys gear material

Titanium & Nickel Alloys

High specific strength, corrosion resistance or elevated-temperature capability for specialized gears.

Grados comunes
Ti-6Al-4V and drawing-specified titanium or nickel-alloy grades.
Entorno de servicio
Aerospace, chemical, high-temperature and regulated equipment.
Tratamiento y acabado
Alloy-compatible treatments confirmed from the drawing and governing specification.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Explore Titanium & Nickel Alloys Machining  →
POM / Acetal gear material

POM / Acetal

Low friction, stable dimensions and quiet motion for light-to-moderate loads.

Grados comunes
POM-C, POM-H and filled acetal grades.
Entorno de servicio
Instruments, automation, small drives and low-noise mechanisms.
Tratamiento y acabado
As-machined with controlled deburring; avoid excessive post-machining heat.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Explore POM / Acetal Machining  →
PA / Nylon gear material

PA / Nylon

Toughness, wear resistance and impact tolerance with moisture-aware clearance design.

Grados comunes
PA6, PA66, PA12, MC Nylon and reinforced grades.
Entorno de servicio
Conveyors, machinery, moderate-load gears and impact-prone mechanisms.
Tratamiento y acabado
As-machined or lightly polished; moisture conditioning only when specified.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Explore PA / Nylon Machining  →
PEEK gear material

PEEK

High-temperature strength and chemical resistance for demanding precision mechanisms.

Grados comunes
Virgin, glass-filled, carbon-filled and bearing grades.
Entorno de servicio
Equipos para los sectores aeroespacial, médico, de semiconductores y químico.
Tratamiento y acabado
As-machined; annealing may be specified for dimensional stability.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Descubre el mecanizado del PEEK →
UHMW-PE / PTFE Compounds gear material

UHMW-PE / PTFE Compounds

Low-friction polymers selected for wear, chemical and electrical requirements.

Grados comunes
UHMW-PE and application-specific filled PTFE compounds.
Entorno de servicio
Low-load guides, sprockets and chemically exposed or electrically insulating mechanisms.
Tratamiento y acabado
As-machined or lightly deburred; resin-compatible conditioning only when specified.
Criterios de selección
Load, speed, lubrication, temperature, corrosion and dimensional stability.
Explore UHMW-PE / PTFE Compounds Machining  →

La calidad final, el estado, la dureza y el tratamiento se comprueban según el plano y los requisitos de funcionamiento.

04 capabilities

Capacidad basada en el dibujo

Custom Gear Manufacturing Parameters

These ranges support quotation review and are not guaranteed limits for every geometry and material combination.

CapacidadReview RangeKey Requirement
ModuleM0,3–M12Tooth form and inspection method
Gear diameterØ8–Ø1 200 mmStructure, blank and machine access
Tooth count6–500 dientesModule, profile and diameter
Face width2–300 mmTool access and rigidity
Pressure angle14,5° · 20° · 25°Drawing and mating gear
Helix angleHasta 45°Hand, lead and inspection
Target accuracyISO 1328 Grade 5–10Confirmed from geometry and verification method
Datos sobre los dientesModule or DP, count, angle and profile.
InterfacesBores, hubs, shafts, keys and datums.
TratamientoHardness, case depth and distortion control.
InspecciónAccuracy grade and required records.

Final capability depends on gear type, size, material condition, heat treatment, tooth form, datum scheme and inspection method.

05 production inspection

Fabricación e inspección

From Gear Drawing Review to Protected Delivery

The production route is planned around datum control, tooth generation, treatment timing and inspection checkpoints.

Gear drawing and machining review
01 · Review Requirements

Confirm tooth data, material, treatment, quantity and records.

Controlled machining route
02 · Plan the Route

Set datums, workholding, allowances and process sequence.

CNC machining of gear features
03 · Control Features

Machine blanks, bores, hubs, shafts and tooth geometry.

Gear dimensional inspection
04 · Inspect and Deliver

Verify specified features and protect teeth for shipment.

06 projects

Machined Gear Projects

Custom CNC-Machined Gear Parts

Prototype and production gears in different structures, materials and finishes.

Custom machined gear project 1
Custom machined gear project 2
Custom machined gear project 3
Custom machined gear project 4
Custom machined gear project 5
Custom machined gear project 6
Custom machined gear project 7
Custom machined gear project 8
07 drawing package

Quotation Preparation

Prepare a Complete Gear Drawing Package

Clear technical inputs reduce assumptions and help confirm the process, inspection scope and delivery plan.

01
CAD and Controlled DrawingSTEP or IGES model plus PDF or DWG drawing.
02
Definición de equipos e interfazTooth data, bores, hubs, shafts, keys and mating parts.
03
Material and TreatmentGrade, condition, hardness, case depth and finish.
04
Características críticas e inspecciónDatums, fits, runout, accuracy grade and reports.
05
Quantity and DeliveryPrototype or production volume, schedule and packaging.
08 faq cta

Custom Gear FAQ

Preguntas sobre el proyecto

What information is needed for a custom gear quote?
Provide gear type, module or DP, tooth count, pressure angle, interfaces, material, treatment, quantity and required accuracy.
How long does custom gear production take?
Lead time depends on material, geometry, tooling, heat treatment, inspection and quantity. Complete drawings and prompt sample approval shorten the schedule.
How can custom gear manufacturing cost be reduced?
Use standard modules, practical tolerances and available materials. Control only functional features and request a DFM review before production.
How is the correct gear material selected?
Selection follows load, speed, duty cycle, lubrication, temperature, corrosion, noise and target service life.
How is gear accuracy verified?
Specified bores, faces, runout and tooth characteristics are inspected against the drawing and applicable gear standard using the agreed method.