Centerless grinding
Precision and efficiency in centerless grinding solutions—achieve zero-error machining! Request a quote today for customized process solutions and cost optimization recommendations.
- Accuracy up to 0.0001 inch
- ISO 9001:2015-gecertificeerd
- Include metal ,plastic,composite grinding
What is centerless grinding ?
Centerless grinding removes the need for fixtures by supporting the workpiece between a grinding wheel and a regulating wheel on a support blade. The regulating wheel controls rotation and feed, while the grinding wheel machines the outer diameter. Dynamic center adjustment corrects roundness errors, achieving 0.005–0.01 mm accuracy and Ra 0.1–0.025 μm finish.
Centerless Grinding Material Range
Metaalsoort:
Aluminium
Aluminium is het meest gebruikte materiaal voor precisiebewerkte onderdelen. Het heeft een lage dichtheid, een harde structuur en is een zacht materiaal. Dankzij zijn corrosiebestendigheid wordt het op grote schaal gebruikt in de lucht- en ruimtevaart, bij de productie van bionische botten en bij de fabricage van auto-onderdelen.
Kleur : Zilver.
Soorten : Aluminium 6061, 7075, 2024, 5052, 6063 en MIC-6.
Oppervlakteafwerking : Polijsten, borstelen, zandstralen, verchromen, anodiseren, galvaniseren, poedercoaten, laseretsen.
Levertijd : 1-5 dagen.
Roestvrij staal
Roestvrij staal biedt een hoge corrosiebestendigheid en een glad, gemakkelijk te reinigen oppervlak. Het wordt voornamelijk gebruikt in onderdelen van keukenapparatuur, medische hulpmiddelen, bouwmaterialen en de bouw, evenals in auto-onderdelen.
Kleur : Zilver.
Soorten : Roestvrij staal 304/316/201/202/430/444/410/420/440c/2205/2507/17-4ph/17-7ph.
Oppervlakteafwerking : Polijsten, borstelen, zandstralen, galvaniseren, spuiten, PVD (Physical Vapor Deposition), passiveren, beitsen, kleuren.
Levertijd : 2-5 dagen.
Koper
Het materiaal bezit elektrische geleidbaarheid, trekductiliteit en antimicrobiële eigenschappen, en wordt voornamelijk gebruikt voor de verwerking tot ambachtelijke producten, decoratieve voorwerpen en medische apparatuur.
Kleur :Oranje, geel.
Soorten : koper H59/H62/Hpb59-1/C36000/HAI77-2/HSN62-1/HPb/HMn/HAl/HSn/HNi.
Oppervlakteafwerking: Passivering, galvaniseren, chemisch beplaten, kogelstoten, zandstralen, chemische filmbehandeling, polijsten, glansreiniging.
Levertijd : 1-5 dagen.
Brons
Kleur : goud/bruin.
Soorten : Tinbrons, aluminiumbrons, berylliumbrons, siliciumbrons, mangaanbrons.
Oppervlakteafwerking : Zandstralen, polijsten, kartelen, slijpen, passiveren, chemische coating, impregneren en kleuren, kleuren met een kwast of spuit, galvaniseren, anodiseren, poedercoaten, borstelen.
Levertijd : 1-5 dagen.
Staal
Steel, an iron–carbon alloy with added elements, offers adjustable strength, toughness, wear, and corrosion resistance, making it ideal for mechanical parts and engine components.
Kleur : Zilver. .
Soorten : Staal S20C, S45C, S50C, SK85, SK95, 40Cr, 4140, 4130, H13, D2, W1, A2, D2, M2, SKD11, ASP-23, S136.
Oppervlakteafwerking:Zandstralen, spiegelglans, PVD-coating, geborstelde afwerking, spuitcoating, galvaniseren.
Levertijd : 1-5 dagen
Magnesium
Magnesium, a lightweight metal with high strength-to-weight ratio, excellent thermal conductivity, and vibration damping, is ideal for aerospace, automotive, and electronics applications.
Kleur : Zilver.
Soorten : Magnesiumlegering AZ91D/AM60B/AM50A/AS41B/ZK60/MB8/AZ31/WE43/ZE41/LA141/LZ91.
Oppervlakteafwerking: Chemische conversielak, anodiseren, vernikkelen, galvaniseren, composietcoating, spuitlakken, poedercoating, elektroforetische coating.
Levertijd : 1-5 dagen.
Kunststof:
PC
High-performance, lightweight thermoplastic with toughness, rigidity, and insulating properties, used in electronics housings, mounts, and heat sinks.
Kleur : wit of zwart.
Soorten : Algemeen bewerkbaar/vlamvertragend/versterkt/gemengd PC.
Oppervlakteafwerking: Polijsten, harden, spuiten, lasergraveren, galvaniseren, warmstempelen.
Levertijd : 1-5 dagen.
PE
PE is a low-melting, chemically resistant thermoplastic with low friction, used in food containers, bins, and toys.
Kleur : zwart, wit, gekleurd.
Soorten : LDPE, HDPE, UHMWPE, PEX, PEX-A, PEX-B.
Oppervlakteafwerking:Polijsten, zandstralen, coaten, etsen.
Levertijd : 1-5 dagen.
PP
PP is a semi-crystalline thermoplastic (130–160°C) with good flow. CNC machining requires 200–230°C control. Flexible, bend-resistant, used in containers, connectors, and structural parts.
Kleur : zwart, wit, gekleurd.
Soorten : PP-H, PP-B, PP-R, HIPP.
Oppervlakteafwerking:Polijsten, zandstralen, coaten.
Levertijd : 1-5 dagen.
Centerless grinding capability
The machining capability of non-centering cylindrical grinding is influenced by CNC centerless grinding machines, operators, precision requirements, and materials. The following outlines the approximate ranges for dimensions and precision:
| Indicator | Specific Parameters |
|---|---|
| Machining Accuracy | |
| Roundness | ≤ 0.015 mm |
| Cylindricity | 0.5~2 μm (typical value) |
| Maatnauwkeurigheid | Up to IT6 grade (approximately ±0.005~0.015 mm), surface roughness Ra 0.16~0.2 μm |
| Maximum Workpiece Dimensions | |
| Diameter | 40–100 mm |
| Length | Maximum grinding length of 1000 mm; length range of 125–210 mm in transverse feed grinding mode |
| Minimum Workpiece Dimensions | |
| Diameter | ≥ 2 mm (minimum diameter) |
| Length | Minimum grinding length of 125 mm in transverse feed grinding mode |
Centerless grinding advantage
High-Efficiency Production
Continuous grinding without clamping enables fast batch production. Supports automation and reduces cycle time.
High Precision and Consistency
Roundness ≤0.005mm, cylindricity 0.5–2μm. No clamping error, high stability, surface finish Ra≤0.1μm.
Adaptability
Processes metals, plastics, and hard materials. Suitable for shafts, tapered, and thin-walled parts.
Process Stability
Automated operation reduces errors. Parameter control minimizes vibration and ensures stable machining.
Application of centerless grinding
Autobouw
Precision grinding of high-accuracy parts such as crankshafts, camshafts, drive shafts, and valve stems.
Lucht- en ruimtevaart
Engine shafts, fuel pump housings, satellite components, etc.
Machinery Manufacturing
Shearing tools, end mill shanks, rolling pins, drill bits, etc.
Bearings and Transmission Components
Bearing rollers, needle roller bearings, alloy bushings, etc.
Special Material Processing
Cemented carbide/ceramics for Cutting tools, ceramic rods, and other high-hardness materials.
FAQ of centerless grinding
What is the core difference between centerless grinding and conventional external cylindrical grinding?
Centerless grinding requires no workpiece clamping. The workpiece is driven by guide wheels and ground by the grinding wheel, relying on its own weight or support for positioning. Conventional external grinding requires fixation with centers/chucks, which can cause deformation or clamping errors.
Advantages: Suitable for slender shafts/thin-walled parts, high efficiency, and superior roundness and dimensional consistency.
What workpiece shapes can centerless grinding process?
Primarily rotary parts, typically including:
Long-to-diameter ratio slender shafts (e.g., drive shafts);
Short shafts or parts without center holes (e.g., bearing rollers);
Complex shapes with steps/taper (achieved via plunge grinding);
Thin-walled components (e.g., tubes, with low radial pressure).
Limitations: Not suitable for non-rotating or flat parts.
How is machining accuracy ensured in centerless grinding?
Machine setup: Guide wheel inclination, grinding wheel dressing, support plate height;
Process parameters: Grinding depth and feed rate matched to material hardness;
Cooling and inspection: Adequate coolant prevents thermal deformation, online measurement provides real-time feedback.
Is centerless grinding suitable for high-hardness materials?
Suitable, but adjustments are required:
Grinding wheel: Use CBN or diamond wheels with finer grit (#600-#1000);
Process: Reduce grinding depth, increase feed rate, and use high-pressure coolant for heat dissipation;
Typical Applications: Carbide tools, ceramic bushings, high-temperature alloy turbine shafts.
Summary: Through equipment and process optimization, centerless grinding can efficiently process high-hardness materials, requiring strict temperature control and grinding wheel management.