Heat Treatment Complete Guide

Heat treatment services are only applied to material workpieces that have performance requirements. The essence of heat treatment is to heat the metal and then cool it down, with the purpose of improving the hardness and strength of the metal while releasing internal stress. Internal stress in materials mainly comes from casting, forging, pressure processing, welding, and machining. Performing heat and treatment on workpiece materials can meet the safety and mechanical performance requirements of most machine tool components, structural parts, and accessories.

heat treatment

What Is Heat Treatment?

Heat treatment is a manufacturing process in which metal materials or parts are heated, held at temperature, and cooled under controlled conditions. Its purpose is to modify the material’s internal microstructure to achieve the specified hardness, strength, toughness, wear resistance, and dimensional stability.

Annealing, normalizing, quenching, tempering, solution heat treatment, and aging primarily modify the material’s microstructure and mechanical properties. Thermochemical treatments such as carburizing and nitriding also change the chemical composition of the part’s surface layer.

Heat treatment normally does not change the part’s basic shape, but it causes a certain degree of dimensional change and distortion. Therefore, heat treatment must be planned together with rough machining, finish machining, and grinding operations.

Heat Treatment Process

  1. Confirm the Technical Requirements:Verify the material grade, initial condition, hardness range, case depth, distortion tolerance, and inspection standard.
  2. Complete the Pretreatment:Remove oil, rust, cutting fluid, and oxides. Perform quenching and tempering or stress relieving when required.
  3. Load the Furnace Correctly:Set the loading direction, support positions, and spacing according to the part’s geometry and wall thickness to reduce uneven heating and distortion.
  4. Heat and Soak:Control the heating rate, target temperature, and soaking time according to the specified process so that the microstructural transformation is completed.
  5. Cool or Quench:Select furnace cooling, air cooling, oil quenching, water quenching, polymer quenching, or high-pressure gas cooling according to the material.
  6. Perform Post-Treatment Operations:Carry out tempering, aging, cleaning, straightening, shot blasting, grinding, or polishing as required.
  7. Conduct Quality Inspection:Inspect hardness, effective case depth, microstructure, cracks, distortion, and critical dimensions, and retain the furnace batch records.

Why Do Machined Parts Require Heat Treatment?

The delivery condition of the raw material cannot directly meet every service requirement of the finished part. Machining, forging, welding, and cold forming also generate residual stresses that affect dimensional stability.

Heat treatment adjusts material properties according to the part’s function:

  • Gears and shaft components require higher surface hardness, wear resistance, and fatigue strength.
  • Molds require a balance of surface wear resistance, compressive strength, and core toughness.
  • Precision parts require residual stress relief to reduce distortion after finish machining.
  • Aluminum alloys gain strength through solution heat treatment and aging.
  • High-carbon steels and tool steels gain improved machinability and formability through annealing.
  • Carburizing or nitriding creates a hardened surface layer while retaining a tough core.

The heat treatment sequence must be arranged according to the required final properties. Stress relieving is normally performed after rough machining. Final hardening, carburizing, or nitriding must be planned together with the finish-machining allowance.

Main Advantages of Heat Treatment

  • Increases material hardness, strength, and wear resistance.
  • Improves toughness and reduces the risk of brittle fracture.
  • Increases fatigue life and contact load capacity.
  • Eliminates or reduces residual stress.
  • Improves the dimensional stability of precision parts.
  • Improves material machinability and formability.
  • Creates a combination of a hard surface and a tough core.
  • Extends the service life of gears, shafts, molds, and wear-resistant parts.

Common Heat Treatment Problems and Solutions

Common ProblemMain CauseSolution
Insufficient or uneven hardnessIncorrect temperature, soaking time, or cooling rate; excessive furnace loadingVerify the material and furnace temperature records, then optimize the loading arrangement, soaking time, and cooling parameters
Quench crackingExcessive cooling rate, stress concentration at sharp corners, or delayed temperingOptimize corner radii, adjust the quenching method, temper promptly, and conduct crack inspection
Distortion and warpingResidual stress, uneven wall thickness, improper support, or uneven coolingPerform stress relieving after rough machining, support the parts correctly, and reserve allowances for straightening and finish machining
Oxidation and decarburizationPoor furnace sealing, surface contamination, or inadequate atmosphere controlClean the parts, inspect the furnace seals, and use a vacuum or controlled protective atmosphere
Coarse grains or burningExcessive heating temperature or soaking timeCalibrate the temperature-control system and assess the microstructure according to the material specification; burned parts must be rejected
Incorrect case depthIncorrect temperature, time, carbon potential, or nitrogen potentialAdjust the process parameters and inspect the hardness gradient, effective case depth, and microstructure

If cracking, burning, or severe distortion is found, the parts must be removed from production immediately. Hardness, microstructure, dimensions, and nondestructive testing must be completed before deciding whether the parts should be reworked or rejected.

Heat Treatment Operational Safety Precautions

High-Temperature Operations

Operators must wear safety glasses, a face shield, heat-resistant gloves, protective clothing, and safety footwear. Hot parts must be handled with dedicated tools, baskets, or lifting equipment.

Furnaces and Equipment

Before starting the furnace, inspect the furnace door, thermocouples, overtemperature alarms, gas lines, and safety interlocks. Safety devices must never be removed or bypassed. Electrical, gas, hydraulic, and pneumatic energy sources must be shut off and isolated before maintenance.

Protective Atmospheres

When ammonia, hydrogen, carbon monoxide, or other process gases are used, adequate ventilation must be maintained, and the specified leak-testing and purging procedures must be followed. The work area must be equipped with alarm systems suitable for the risks presented by the gases in use.

Quenching Operations

The temperature, level, water content, and circulation of the quenching medium must be controlled. Operators must not stand in the direction of potential splashing. Oil-quenching equipment must be fitted with a fire-resistant cover, a fume-extraction system, and suitable fire-extinguishing equipment.

Salt Baths and Chemicals

Parts placed in a salt bath must be completely dry to prevent splashing caused by moisture. Chemicals must be properly labeled and accompanied by safety data sheets. They must also be stored by category and supported by suitable spill-control facilities.

Lifting and Isolation

Lifting equipment must meet the required rated load. Hot parts must be placed in a clearly marked isolation area and must not be touched or transferred until their condition has been confirmed.

Emergency Protection

The work area must be equipped with eyewash stations, emergency showers, fire-extinguishing equipment, spill-control materials, and unobstructed evacuation routes. Operators must also receive training in equipment operation, chemical handling, and emergency response.

heat treatment finish
heat treatment finish

Types of heat treatment

There are mainly four common heat treatment methods: annealing, normalizing, quenching, and tempering. Different heat treatment processes require different processing times, and the mechanical properties also vary. Choosing the appropriate heat treatment process can achieve the rearrangement of internal components in different materials. The following are several heat treatment processes commonly used by us.

Annealing heat treatment

Annealing heat treatment adopts heating and then slow cooling inside the heating furnace. The time cost is relatively high. It mainly solves the problem of residual stress in materials while reducing material hardness, which is beneficial for subsequent cutting and machining.

Normalising heat treatment

Normalising heat treatment involves heating the metal until it becomes dark red and then exposing it to air for cooling. The heat treatment efficiency is faster than annealing. normalizing heat treatment does not reduce the hardness of the material, and when milling normalized workpieces, the previous problem of tool sticking disappears.

Quenching heat treatment

Quenching treatment is to heat the metal to its critical temperature and then cool it rapidly (high-speed cooling), usually by water cooling or oil cooling (oil can also be heated for quenching according to material performance requirements).

Tempering heat treatment

Tempering heat treatment is used after quenching. It can reduce hardness, eliminate part of the internal stress in the material, enhance metal toughness, and avoid excessive brittleness and fracture. Quenching can also heat specific areas of the material and then rapidly cool them to control local hardness, such as the surface quenching treatment of kitchen knives and gears, which can prevent complete cracking under high impact force.

Tempering processes are divided into low-temperature tempering, medium-temperature tempering, and high-temperature tempering. Low-temperature tempering is mainly used for cutting tools, medium-temperature is mainly used for elastic parts such as springs, and high-temperature is mainly used for shafts, structural parts, and other impact-resistant components.

Among them, quenching + high-temperature tempering is also called quenching and tempering. Common examples include 45 steel quenching and tempering, and 40Cr quenching and tempering, which can effectively improve the strength, toughness, fatigue resistance, and impact resistance of finished parts.

Other Heat Treatment:

Vacuum heat treatment

Vacuum heat treatment is the process of placing workpieces in a vacuum heat treatment furnace for thermal radiation heating and cooling. It can achieve almost all heat treatment processes, including carburizing and nitriding. Cooling processes include gas quenching, water quenching, oil quenching, and nitrate salt quenching. The advantage of vacuum heat treatment services is that it prevents oxidation, decarburization, and carburization of materials, while significantly reducing the hydrogen content inside materials and preventing hydrogen embrittlement.

Computer-controlled heating and cooling methods are used, and vacuum furnace heat treatment eliminates the need for handling hot parts while avoiding the risks of surface metal volatilization and deformation, with good stability and safe operation.

Solution Treatment

Solution heat treatment involves heating a metal to 800–1200 °C, holding it for a period depending on composition and material thickness, so that carbides and other precipitates dissolve into the matrix. The material is then rapidly cooled, typically by water or oil quenching. It is mainly used for austenitic stainless steels. The purpose of solution treatment is to restore corrosion resistance and soften the microstructure. If tempering is applied after solution treatment, carbides may re-precipitate, which can lead to intergranular corrosion. To improve specific properties, stress-relief annealing or stabilization treatment is recommended. During heating, the material should pass quickly through the sensitization temperature range.

Continuous heat treatment

Continuous heat treatment is mainly used for improving the performance and structure of batch standard parts. It uses continuous heating equipment to perform unified production line temperature control, conveying, and unified cooling treatment for batch workpieces, greatly improving the heat treatment speed of batch parts.

Tips:

1.Not all cooling processes are considered quenching, and not all materials require tempering after quenching. Weldo engineers can recommend suitable heat treatment based on the part’s service conditions.

2.Cooling rate directly affects material properties. Slower cooling generally reduces brittleness, hardness, and internal stress, while improving toughness and machinability.

We have provided the following summary of the 4 main heat treatment processes to facilitate your better understanding.

ProcessDescription
AnnealingHeat preservation + slow cooling + room temperature cooling (slow cooling rate)
NormalizingRoom temperature cooling (moderate cooling rate)
QuenchingLiquid medium cooling of high-temperature metal (very fast cooling rate)
TemperingReduce the brittleness of quenched materials while retaining strength

Heat Treatment for Different Metals

Due to the different compositions of metal materials, there are different details in heat treatment of metals. Below is a brief introduction to common metal heat treatment methods.

Aluminum heat treatment

In order to improve strength, 6061 heat treatment is a necessary process. The most common aluminum heat treatment process is t6 heat treatment.

We heat 6061 aluminum to 530±5 ℃, allowing magnesium and silicon elements to fully dissolve into the aluminum matrix. This step is called solution heat treatment aluminum. After solution treatment, rapid water quenching is performed (water temperature 20~80 degrees, water temperature and tank size selected according to aluminum workpiece size and thickness. The water tank must be larger than the workpiece, and the workpiece must be fully submerged). Then through artificial aging at 175℃ for 8-10 hours, the state of alloy elements such as magnesium, silicon, and aluminum is “locked in.” After al 6061 heat treatment is completed, compared with before 6061 heat treatment, the Brinell hardness increases from the original O state of 30HB to above 95HB. The strength is comparable to alloy steel.

6061 t6 pulley with 5 axis machining

Stainless steel heat treatment

heat treatment of stainless steel is divided into three types according to different internal compositions: austenitic, martensitic, and ferritic stainless steel, and the heat treatment methods are different.

Austenitic Stainless Steel Heat Treatment

Austenitic stainless steel heat treatment (304, 316, 310L, 316L,etc.) mainly involves solution treatment + sensitization elimination + stress relief: first heat to 1050~1150℃ and hold sufficiently, allowing all carbides to dissolve into the matrix to complete solution austenitization, then rapidly water cool / air cool to room temperature to obtain a single-phase uniform austenite structure, restore optimal corrosion resistance and plasticity, with no quenching and no martensite formation throughout the process.

Martensitic Stainless Steel Heat Treatment

Martensitic stainless steel is first softened by annealing at 800~880℃, then heated to 950~1060℃ and held, followed by oil cooling or rapid air cooling to form high-hardness, high-stress martensitic structure. Then the sensitization brittle temperature range of 400~600℃ is avoided, and low-temperature tempering at 180~250℃ is used to maintain high hardness and corrosion resistance, or high-temperature tempering at 600~700℃ is used to improve toughness, eliminate internal stress, and temper brittleness, finally obtaining martensitic steel that meets application requirements. Martensitic stainless steel itself does not inherently contain martensite. Martensite is only formed after austenitization + rapid cooling.

Ferritic Stainless Steel Heat Treatment

Heat treatment of ferritic stainless steel is performed by annealing and cooling at 600-800℃. Ferritic workpieces do not require quenching treatment (water cooling is prohibited), because ferritic stainless steel has high chromium content and very low nickel, nitrogen, and manganese content. Even when heated to the critical temperature, lattice deformation cannot occur, and austenitization cannot be achieved.

It should be noted that heat treatment of stainless steel cannot improve its hardness and strength, but forging or hammering can change its lattice structure, thereby improving hardness and strength.

316L stainless steel Pump valve body
316L stainless steel Pump valve body

Steel heat treatments

Heat treatment of steel is a key manufacturing process that changes the internal microstructure of steel by controlling heating, holding, and cooling processes, thereby improving hardness, strength, wear resistance, and toughness. Different types of steel have different requirements for heat treatment steel processes, and selecting appropriate steel heat treatments solutions directly affects the service life and machining performance of parts.

Carbon Steel

Carbon steel has low cost, and through appropriate steel heat treatment, better hardness and mechanical properties can be obtained.

Carbon steel undergoes normalizing/annealing to refine grains, soften, and condition the structure, followed by high-temperature austenitizing and holding + water/oil quenching to form hard and brittle martensite, and finally tempering at different temperatures to match the required hardness, toughness, and internal stress, completing the overall strengthening and toughening heat treatment.

Low-carbon steel is usually used for structural parts requiring high toughness and welding performance; medium-carbon steel and high-carbon steel are widely used in shafts, gears, mold accessories, and wear-resistant parts.

Tool Steel

The heat treatment process of tool steel starts with preheating, followed by high-temperature austenitizing and holding, then water/oil/salt bath quenching to obtain high-hardness martensite, and finally low-temperature tempering to eliminate stress, stabilize the structure, and reduce brittleness, thereby maintaining high hardness.

Tool steel is mainly used in cutting tools, stamping dies, forming molds, and other high-load working conditions. Among them, d2 steel heat treatment is commonly used for cold working dies and high wear-resistant cutting tools, which can obtain excellent wear resistance and dimensional stability after proper heat treatment.
And a2 tool steel heat treatment is more commonly used in precision molds and cutting tools, achieving a good balance between hardness and toughness.

Large Part CNC Machining Manufacturer

Alloy Steel

Due to the addition of alloy elements such as chromium, molybdenum, and nickel, alloy steel has higher strength and hardenability. Heat treatment of alloy steel involves first heating to austenitizing temperature and holding, then quenching for rapid cooling to form martensite, followed by low/medium/high-temperature tempering according to working conditions to refine grains and achieve strength-toughness matching; if necessary, annealing and normalizing are used as preliminary heat treatment.

Our company frequently receives orders for custom CNC machining using 4140 and 4340 alloy steels; both of these materials commonly undergo heat treatment.

4140 steel heat treatment is widely used in transmission shafts, gears, couplings, and other parts, providing good strength, fatigue resistance, and impact resistance.
Under higher loads or more severe working conditions, 4340 steel heat treatment is commonly used in aerospace parts, heavy machinery, and high-strength structural components, achieving more excellent comprehensive mechanical properties.

In actual production, Heat Treatment Factors Affecting Hardness Steels mainly include:

Carbon content of steel,Heating temperature control,Holding time,Cooling speed,Alloy element content.

According to the composition of different steel grades, selecting an appropriate heat treatment plan can fully utilize the performance advantages of Heat treatment of steel and meet the requirements of different industries for steel strength, toughness, corrosion resistance, and machinability.

Titanium heat treatment

Titanium alloys are divided into α type, α+β type, and β type. α type only undergoes stress relief or recrystallization annealing to soften and stabilize the structure; α+β and β types can adopt high-temperature solution treatment and rapid cooling to obtain metastable structures, followed by medium-temperature aging to precipitate strengthening phases and improve strength. The entire heat treatment process requires vacuum or argon protection to prevent oxidation and hydrogen embrittlement, while avoiding the 300~500℃ embrittlement zone and strictly controlling not to exceed the β phase transition point to prevent grain coarsening.

Which Engineering Plastic Parts Require Heat Treatment?

Heat treatment for engineering plastics mainly includes annealing, stress relieving, thermal stabilization, and post-curing. Its purpose is not to create a metal-like hardened layer. It is used to relieve residual stress, stabilize crystallinity, and control machining distortion.

The need for heat treatment depends on the condition of the raw material, the amount of material removed, part geometry, tolerances, and service temperature. Pre-annealed sheets and rods do not automatically require a second treatment. Parts with extensive material removal, asymmetrical geometries, or tight tolerances should be reassessed for internal stress after rough machining.

PEEK

PEEK is a semi-crystalline high-performance plastic. Annealing releases residual stress generated during extrusion, injection molding, and machining. It also stabilizes the material’s crystalline structure.

This treatment is suitable for precision valve seats, sealing rings, bushings, gears, impellers, and semiconductor fixtures. PEEK parts with extensive material removal or prolonged high-temperature service should undergo intermediate annealing after rough machining. Glass-fiber- and carbon-fiber-reinforced grades require temperature profiles developed for their specific formulations.

PEEK part with 5 axis machining engrave text

POM

POM offers good machinability, but thick sheets and large-diameter rods can retain stresses from the manufacturing process. Extensive one-sided machining can cause warping and dimensional rebound.

Precision gears, sliders, cams, rollers, bushings, and valve bodies are suitable for stress relieving after rough machining. Heating and cooling must be gradual. The treatment temperature must remain within the range specified by the material supplier.

POM-H part
POM-H part

PA6, PA66, and PA12

The dimensions of nylon materials are affected by both residual stress and moisture content. Annealing relieves stresses from molding and machining. Moisture conditioning establishes the moisture content required for the service environment.

This process is suitable for nylon gears, rollers, guide rails, bushings, and wear pads. After heat treatment, the parts should reach the specified temperature and humidity equilibrium before final dimensional inspection.

PPS

PPS offers high-temperature resistance, chemical resistance, and electrical insulation. Thermal stabilization controls crystallinity and reduces dimensional changes during high-temperature service.

Common parts include pump and valve components, insulating brackets, connectors, sensor housings, and semiconductor equipment components. PPS parts with tight tolerances or prolonged high-temperature exposure should complete dimensional stabilization before finish machining.

PEI, PSU, and PESU

PEI, PSU, and PESU are amorphous high-temperature plastics. Stress-relief annealing reduces internal stress generated during machining, fixturing, and assembly.

These materials are commonly used for medical equipment housings, insulating components, inspection fixtures, and fluid connectors. The parts must be heated gradually, held at the specified temperature, and cooled slowly to prevent new thermal stresses.

PC and PMMA

Transparent PC and PMMA parts can retain residual stress after machining, polishing, and assembly. When exposed to cleaning agents, adhesives, or other chemicals, these stresses increase the risk of cracking.

Transparent protective covers, viewing windows, equipment panels, and optical supports can be annealed to relieve stress. Support conditions and treatment temperature must be controlled to prevent distortion or damage to optical surfaces.

PTFE and Filled PTFE

PTFE has a high coefficient of thermal expansion and significant creep behavior. Standard parts with loose tolerances do not automatically require heat treatment. However, large, thick-walled, and tightly toleranced parts require an assessment for dimensional stabilization.

Precision valve seats, sealing rings, guide rings, insulating sleeves, and large flange gaskets can undergo thermal stabilization. Glass-fiber-, carbon-fiber-, or bronze-filled PTFE requires process parameters based on the filler type.

PTFE glass fiber cnc machining part (2)

Thermoset Plastics and Composite Materials

Epoxy resin, phenolic resin, GFRP, and CFRP use post-curing rather than the annealing process applied to thermoplastics. Post-curing follows the temperature and time specified for the resin system to complete the crosslinking reaction.

This process is suitable for composite brackets, insulating panels, molds, equipment housings, and load-bearing structural components. Materials manufactured with a complete curing schedule do not require repeated post-curing.

When Should Heat Treatment Be Scheduled?

Parts with tight tolerances, extensive material removal, asymmetrical geometries, significant wall-thickness variations, or prolonged high-temperature service require careful evaluation for intermediate annealing. Fiber-reinforced materials, large components, and precision-fit parts also require consideration of post-machining stress relief.

The recommended sequence is to confirm the raw material condition, perform rough machining, conduct stress relief, cool slowly, establish temperature and humidity equilibrium, complete finish machining, and perform final inspection. The specific temperature, holding time, and cooling rate must be determined according to the material grade, filler system, part thickness, and the supplier’s technical data.

Post weld heat treatment(pwht)

Welding stress is usually caused by a small amount of martensitic structure, so in industrial manufacturing, post weld heat treatment is a very important process. Especially in welded areas of steel and other metal materials, through post heat treatment in welding, the microstructure of the weld and heat-affected zone can gradually transform into sorbite, thereby effectively eliminating welding residual stress. Taking bicycle frame manufacturing as an example, if low-carbon martensitic alloy steel is used, during heat treatment after welding, the material structure will further transform into tempered lath martensite, which can not only release welding stress, but also significantly improve the toughness and overall strength of welded areas of the frame.

Heat treatment process used for casting

Casting is the most basic processing technology, and many castings also require heat treatment to improve mechanical properties such as strength and toughness. The specific functions are as follows.

1. Eliminate Internal Stress

During the solidification and cooling process of castings, due to different cooling rates in different parts, residual stress is easily formed inside. Heat treatment can release these stresses and avoid deformation, cracking, or dimensional instability in later stages.

2. Improve Structure and Performance

Castings usually have problems such as coarse grains and uneven structure in the as-cast state, which affect strength and toughness. Through heat treatments such as normalizing and annealing, the metallographic structure can be optimized and the overall mechanical properties can be improved.

3. Reduce Hardness and Improve Machinability

Some castings have high hardness after casting, which increases machining difficulty and tool wear. Through heat treatments such as annealing, material hardness can be reduced, making cutting processes smoother.

However, not all castings must undergo heat treatment. For example, some ordinary castings with low load requirements and low precision requirements may not require additional heat treatment. But for important castings with load-bearing, pressure-bearing, or high safety requirements, heat treatment is usually essential.

post welding heat treatment
post welding heat treatment

Heat treatment applications

· Mechanical manufacturing: gears, bearings, shafts, fasteners, general mechanical parts, improving strength and wear resistance.

· Automotive industry: engines, gearboxes, chassis, frame components, strengthening and toughening, eliminating welding stress.

· Mold and cutting tool industry: stamping dies, injection molds, cutting tools, measuring tools, ensuring high hardness, high wear resistance, and no deformation.

· Pressure vessels and pipelines: boilers, storage tanks, pressure pipelines, post-weld PWHT stress relief, crack prevention, and safety assurance.

· Aerospace and military industry: high-strength steel, titanium alloy, aluminum alloy structural parts, precision heat treatment, balancing high strength and lightweight.

Summary

heat treatment procedure is a common step in metal material processing and plays an important role in the machining field. The above is the complete content of the metal heat treatment process. If you have a deeper understanding of heat treatment in the machining field or want updated materials and content, you can contact weldo machining to obtain more of our production experience. At the same time, we also provide metal processing quotations, such as casting, extrusion, cnc machining, etc.

Group photo of weldo staff

FAQ

What are the common heat treatment equipment ?

Metal heat treatment uses different equipment for specific materials, part sizes and production volumes. Box, pit, vacuum, salt bath and continuous furnaces support processes such as annealing, quenching, tempering and carburizing, while induction systems provide localized hardening. Reliable results depend on selecting the right equipment and carefully controlling heating, cooling and operating conditions.

How to determine whether heat treatment verification is qualified ?

Through hardness testing, metallographic observation, mechanical property testing, appearance deformation inspection, corrosion resistance testing, and non-destructive inspection, compared with material standards and process requirements, comprehensively determine whether the heat treatment hardness, structure, toughness, stress, deformation, and defects meet the standards, which is the verification of whether the heat treatment is qualified.

What are the common heat treatment defects ?

Hardness failure (too high, too low, uneven hardness)
Deformation and warping (dimensional tolerance exceeded, bending, twisting)
heat treatment cracks are mainly cracks caused by improper quenching (microcracks, edge cracking)
Oxidation and decarburization (surface scaling, surface softening)
Overheated coarse grains (material brittleness, reduced toughness)

What does quality heat treatment look like ?

Qualified and high-quality heat-treated workpieces: uniform and qualified hardness, fine grain structure, no deformation or cracking, no oxidation or decarburization, low residual stress, stable dimensions, and matched comprehensive strength and toughness.

How to use heat treatment machine ?

Determination of Heating Temperature
The heating temperature can be determined according to the critical point in the iron-carbon phase diagram, and then increased by 30-50 degrees Celsius. If there is no temperature control equipment, a magnet can also be used for verification. When the temperature reaches the Curie point, steel changes from a magnetic material to a non-magnetic material, indicating that the steel has entered the austenitic stainless steel region.

How to determine whether steel quenching is successful ?

After quenching, the appearance of the workpiece is gray-black. A file can be used for friction testing to observe whether slipping occurs. If the friction sound is crisp and sharp, with only a shallow white line and no powder falling off, it indicates that the quenching is successful.

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